Job Description
Process Engineer
Viant Medical
• Lead the process development cycle • Evaluate processes for robustness, accuracy, and optimization • Initiate improvement projects • Quality/Metrology support: Assist site QE on KPI/KPO impacting part quality and process control • Partner with GTS/Site Tooling Engineer on design requirements • Partner with Tool Engineer on design and development requirements • Support business development by selling tooling solutions and resolving processing issues • Support corrective actions, re-validations, and tool/process optimization • Oversee process development through I.Q. and O.Q. runs; report required • Complete other related projects and tasks assigned • Demonstrate expert knowledge and performance • Apply scientific molding (Decoupled 2 and Decoupled 3) • Expert in cavity pressure monitoring and control (RJG) • Join technical reviews with customers and mold shops • Support DFM and tool design reviews with Tool Engineers • Support molding cell development and execution • Support EOAT design and fabrication • Manage mold shop deliverables and expectations (SIM reports) • Confirm receiving-site requirements (press/shot size/tonnage/special sequence) and machine capability studies • Develop processes, review Moldflow data for start-up and debug • Travel to customer sites, tool shops, and Viant facilities as needed; trip report required • Prepare, track, and communicate Process DOEs, report results and recommendations • Manage multiple concurrent projects (minimum 20 active)
Job Requirements
- Bachelor of Science Degree in Engineering or related plastics discipline or 4-year engineering degree or equivalent completion of a 4,000 hour or 2-year process engineering apprenticeship.
- Certification from a school in advanced molding or RJG Master Molder 2 (or equivalent).
- Certification in Basic Mold Flow (or equivalent) is a plus.
- Certification in Master Molding 3 is a plus.
- 10+ years of experience in processing and in a molding environment, process development, qualification, validation of molds, etc.
- Extensive knowledge and able to train in: processing and process development techniques in scientific molding principles (MM2 skill level)
- Plastics—Injection Molding; LSR (preferred)
- Excel, PowerPoint, Word, and general computer skills; SolidWorks (drawing); 3D printing/3D software (preferred)
- Some knowledge in FDA, QSR, and ISO 13485 medical device regulations and standards.
- Understanding of statistics, Cp & Cpk studies for process. I.Q., O.Q. and P.Q. requirements.
- Strong understanding of DOE methods and implementation.
- Expert knowledge of cavity pressure technologies and advanced control principles.
- Familiarity with the various engineering grade thermoplastic resins and Mold Flow analysis.
Benefits
- Travel Requirement: 75% travel across Viant locations in the US but mainly to Costa Rica, Tijuana, BC, and Vega Baja, PR sites.
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